Manufacturing Health Assessment Survey on Packaging
for Food and Beverage manufacturers

Introduction

Welcome to FSO Institute’s Manufacturing Health Assessment™ (MHA) platform of surveys for food and beverage manufacturers.

This survey is intended to provide food & beverage manufacturers with directional insights by comparing their company with the FSO Industry Average.

Packaging is one of the 12 dimensions of FSO's Manufacturing Health platform.
For the purposes of this survey, we are asking your views on your company's effectiveness with respect to:

Performance: the degree to which the existing equipment is meeting current performance targets

Future Requirements: the flexibility of existing equipment to meet future business needs

This survey should take you only 5 minutes

Your responses will remain confidential in the FSO Institute's database and not attributed to you in any way.

Question Title

1. Our company’s equipment is designed to capture plant manufacturing performance (OEE%)

Strongly Disagree

Disagree

Agree

Strongly Agree

Unable to Respond

Strongly Disagree

Disagree

Agree

Strongly Agree

Unable to Respond

Question Title

2. Our company expects equipment changeovers and minor maintenance is accomplished by the associates on the teams.

Strongly Disagree

Disagree

Agree

Strongly Agree

Unable to Respond

Strongly Disagree

Disagree

Agree

Strongly Agree

Unable to Respond

Question Title

3. Our plants packaging areas are well designed for optimum performance

Strongly Disagree

Disagree

Agree

Strongly Agree

Unable to Respond

Strongly Disagree

Disagree

Agree

Strongly Agree

Unable to Respond

Question Title

4. To meet our business needs, our Packaging equipment:

	Strongly Disagree	Disagree	Agree	Strongly Agree	Unable to Respond
Requires minimal modifications	Requires minimal modifications Strongly Disagree	Requires minimal modifications Disagree	Requires minimal modifications Agree	Requires minimal modifications Strongly Agree	Requires minimal modifications Unable to Respond
Runs reliably immediately after changeovers	Runs reliably immediately after changeovers Strongly Disagree	Runs reliably immediately after changeovers Disagree	Runs reliably immediately after changeovers Agree	Runs reliably immediately after changeovers Strongly Agree	Runs reliably immediately after changeovers Unable to Respond
Is supported with readily available spare parts	Is supported with readily available spare parts Strongly Disagree	Is supported with readily available spare parts Disagree	Is supported with readily available spare parts Agree	Is supported with readily available spare parts Strongly Agree	Is supported with readily available spare parts Unable to Respond
Is prepared for more frequent changeovers	Is prepared for more frequent changeovers Strongly Disagree	Is prepared for more frequent changeovers Disagree	Is prepared for more frequent changeovers Agree	Is prepared for more frequent changeovers Strongly Agree	Is prepared for more frequent changeovers Unable to Respond
Is modified to meet regulatory requirements	Is modified to meet regulatory requirements Strongly Disagree	Is modified to meet regulatory requirements Disagree	Is modified to meet regulatory requirements Agree	Is modified to meet regulatory requirements Strongly Agree	Is modified to meet regulatory requirements Unable to Respond
Is set up for easy cleaning	Is set up for easy cleaning Strongly Disagree	Is set up for easy cleaning Disagree	Is set up for easy cleaning Agree	Is set up for easy cleaning Strongly Agree	Is set up for easy cleaning Unable to Respond

Question Title

5. Our company has standards for Packaging equipment that is reviewed and updated frequently for:

	Strongly Disagree	Disagree	Agree	Strongly Agree	Unable to Respond
Screen design	Screen design Strongly Disagree	Screen design Disagree	Screen design Agree	Screen design Strongly Agree	Screen design Unable to Respond
Safety Requirements	Safety Requirements Strongly Disagree	Safety Requirements Disagree	Safety Requirements Agree	Safety Requirements Strongly Agree	Safety Requirements Unable to Respond
Minimum tools required for teardown	Minimum tools required for teardown Strongly Disagree	Minimum tools required for teardown Disagree	Minimum tools required for teardown Agree	Minimum tools required for teardown Strongly Agree	Minimum tools required for teardown Unable to Respond
Operator tutorials	Operator tutorials Strongly Disagree	Operator tutorials Disagree	Operator tutorials Agree	Operator tutorials Strongly Agree	Operator tutorials Unable to Respond
Root cause data collection	Root cause data collection Strongly Disagree	Root cause data collection Disagree	Root cause data collection Agree	Root cause data collection Strongly Agree	Root cause data collection Unable to Respond

Question Title

6. Our equipment acceptance process enables:

	Strongly Disagree	Disagree	Agree	Strongly Agree	Unable to Respond
Training our people that will run the equipment	Training our people that will run the equipment Strongly Disagree	Training our people that will run the equipment Disagree	Training our people that will run the equipment Agree	Training our people that will run the equipment Strongly Agree	Training our people that will run the equipment Unable to Respond
Enable maintenance by operations	Enable maintenance by operations Strongly Disagree	Enable maintenance by operations Disagree	Enable maintenance by operations Agree	Enable maintenance by operations Strongly Agree	Enable maintenance by operations Unable to Respond
Running equipment for 40 hours with real product	Running equipment for 40 hours with real product Strongly Disagree	Running equipment for 40 hours with real product Disagree	Running equipment for 40 hours with real product Agree	Running equipment for 40 hours with real product Strongly Agree	Running equipment for 40 hours with real product Unable to Respond
Verifies all safety functions	Verifies all safety functions Strongly Disagree	Verifies all safety functions Disagree	Verifies all safety functions Agree	Verifies all safety functions Strongly Agree	Verifies all safety functions Unable to Respond
Ensure spare parts are readily available on site	Ensure spare parts are readily available on site Strongly Disagree	Ensure spare parts are readily available on site Disagree	Ensure spare parts are readily available on site Agree	Ensure spare parts are readily available on site Strongly Agree	Ensure spare parts are readily available on site Unable to Respond

Question Title

7. Our Company is focused on selecting equipment that is flexible to meet future needs

Strongly Disagree

Disagree

Agree

Strongly Agree

Unable to Respond

Strongly Disagree

Disagree

Agree

Strongly Agree

Unable to Respond

Question Title

8. Our Company’s ensure packaging areas are designed for:

	Strongly Disagree	Disagree	Agree	Strongly Agree	Unable to Respond
Easy cleaning	Easy cleaning Strongly Disagree	Easy cleaning Disagree	Easy cleaning Agree	Easy cleaning Strongly Agree	Easy cleaning Unable to Respond
Good Lighting	Good Lighting Strongly Disagree	Good Lighting Disagree	Good Lighting Agree	Good Lighting Strongly Agree	Good Lighting Unable to Respond
Comfortable work temperatures	Comfortable work temperatures Strongly Disagree	Comfortable work temperatures Disagree	Comfortable work temperatures Agree	Comfortable work temperatures Strongly Agree	Comfortable work temperatures Unable to Respond
Safety in mind	Safety in mind Strongly Disagree	Safety in mind Disagree	Safety in mind Agree	Safety in mind Strongly Agree	Safety in mind Unable to Respond

Question Title

9. Our company’s equipment is design with sustainability in mind by:

	Strongly Disagree	Disagree	Agree	Strongly Agree	Unable to Respond
Reviewing power consumption	Reviewing power consumption Strongly Disagree	Reviewing power consumption Disagree	Reviewing power consumption Agree	Reviewing power consumption Strongly Agree	Reviewing power consumption Unable to Respond
Reduction of waste in setup	Reduction of waste in setup Strongly Disagree	Reduction of waste in setup Disagree	Reduction of waste in setup Agree	Reduction of waste in setup Strongly Agree	Reduction of waste in setup Unable to Respond
Make with recycled material	Make with recycled material Strongly Disagree	Make with recycled material Disagree	Make with recycled material Agree	Make with recycled material Strongly Agree	Make with recycled material Unable to Respond

Question Title

10. Our core manufacturing assets have current technology and capability for:

	Strongly Disagree	Disagree	Agree	Strongly Agree	Unable to Respond
Notification for needed attention by operator or maintenance	Notification for needed attention by operator or maintenance Strongly Disagree	Notification for needed attention by operator or maintenance Disagree	Notification for needed attention by operator or maintenance Agree	Notification for needed attention by operator or maintenance Strongly Agree	Notification for needed attention by operator or maintenance Unable to Respond
Upgrade to meet future needs of business	Upgrade to meet future needs of business Strongly Disagree	Upgrade to meet future needs of business Disagree	Upgrade to meet future needs of business Agree	Upgrade to meet future needs of business Strongly Agree	Upgrade to meet future needs of business Unable to Respond
Enable predictive maintenance	Enable predictive maintenance Strongly Disagree	Enable predictive maintenance Disagree	Enable predictive maintenance Agree	Enable predictive maintenance Strongly Agree	Enable predictive maintenance Unable to Respond

Question Title

11. Our company’s equipment is designed with standard parts from our current maintenance crib

Strongly Disagree

Disagree

Agree

Strongly Agree

Unable to Respond

Strongly Disagree

Disagree

Agree

Strongly Agree

Unable to Respond

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50% of survey complete.